Chemistry
With respect to the Hall Heroult process, justify the following:
(a) Powdered coke is sprinkled over the electrolytic mixture undergoing electrolytic reduction.
(b) Graphite anodes are continuously replaced during the electrolysis.
(c) Cryolite and fluorspar must be added to the electrolytic mixture.
(d) Along with cryolite and alumina, another substance is added to the electrolyte mixture. Name the substance and give one reason for the addition.
Metallurgy
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Answer
(a) The layer of powdered coke is sprinkled over the electrolytic mixture as:
- It prevents burning of carbon electrodes in air at the emergence point from the bath.
- It minimizes or prevents heat loss by radiation.
(b) The graphite anodes are continuously replaced during the electrolysis because:
- The oxygen evolved at the anode escapes as a gas or reacts with the carbon anode.
- The carbon anode is thus oxidized to carbon monoxide which either burns giving carbon dioxide or escapes out through an outlet.
2C + O2 ⟶ 2CO
2CO + O2 ⟶ 2CO2
(c) Cryolite and fluorspar are added to the electrolytic mixture because their addition:
- lowers the fusion point of the mixture i.e., mixture fuses around 950°C instead of 2050°C.
- enhances the mobility of the fused mixture by acting as a solvent for the electrolytic mixture.
- enhances the conductivity of the mixture since, pure alumina is almost a non-conductor of electricity.
(d) Fluorspar (CaF2) is the additional substance added because it acts as a solvent and increases the fluidity of the electrolytic bath so the molten aluminium can settle at the bottom more easily.
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Related Questions
Aluminium is extracted from it's chief ore, bauxite. The ore is first purified and then the metal is extracted from it by electrolytic reduction.
(a) Name a chemical used for dissolving aluminium oxide. In which state is the chemical used?
(b) State the reason for addition of caustic alkali to bauxite ore during the purification of bauxite.
(c) Write three balanced equations for the purification of bauxite.
(d) Write an equation for the reaction which takes place at the anode during the extraction of aluminium by the electrolytic process.
(a) A to F below relate to the source and extraction of either zinc or aluminium:
A. Bauxite
B. Coke
C. Cryolite
D. Froth floatation
E. Sodium hydroxide solution
F. Zinc blende
(i) Write down the three letters each from the above list which are relevant to
- Zinc
- Aluminium
(ii) Fill in the blanks using the most appropriate words from A to F.
The ore from which aluminium is extracted must first be treated with …………… so that pure aluminium oxide can be obtained.
Pure aluminium oxide is dissolved in …………… to make a conducting solution.
(iii) Write the formula of cryolite.
Explain the following:
(a) Zinc is used to cover iron so as to prevent rusting of iron. Why?
(b) In construction work, why is the alloy of aluminium–duralumin used rather than pure aluminium?
What is an alloy? How do the properties of an alloy differ from its constituents?